DWC DC-500 Removal and Installation Steps

Step 1: Drain the transmission fluid.

Step 2: Clean and install the oil plug.

Step 3: To avoid accident, use the correct tool to manage slowly and safely the gearbox from the vehicle.

Step 4: Never use impact tool to remove the bolts.

Step 5: After removal the DMF, clean the area and check for any damage in gearbox seal. Replace if it's needed.

Step 6: Remove the cover by using hand tool.

Step 7: Remove the rubber cap

Step 8 Remove the snap ring from the primary shaft.

Step 9: Remove the kit as one unit from the gearbox.

Step 10: Remove the clutch support.

Step 1: Install the new support provided in the kit.

Step 2: Ensure the greasers are 180 away from each other.

Step 3: Place the new clutch support by using torque wrench with specific tightening torque included in fitting instructions.

Step 4: Install the new kit as one unit

Step 5: Install the snap ring by using the pliers tool.

Step 6: install the rubber cap.

Step 7: Install the new cover.

Step 8: Install the new cover using the bolts and the support [1] and using the specific tool [2] to locate the cover on the axle.

Step 9: Install the cover and apply the torque provided in the fitting instructions.

Step 10: Install the flywheel applying the correct torque provided in the fitting instructions.

Step 11: Install flywheel blocking tool.

Step 12: Apply torque and tight the bolts in star sequence NEVER use impact tool.

Step 13: Do not forget to remove the flywheel blocking tool.

Step 14: Refill the gearbox with oil specified by car manufacturer.